Built in America, Trusted Everywhere
The ORCA Story
From a Nashville workshop to becoming one of America’s most trusted cooler brands, ORCA has remained committed to one simple principle: build the best coolers possible, right here at home.
Crafted with Purpose, Built to Last
ORCA was founded in 2012 by Cliff Walker with a clear vision: create premium coolers that combine exceptional performance with authentic American craftsmanship. What started as a commitment to quality has grown into a promise we keep with every product that leaves our Nashville facility.
We believe the best products come from people who care deeply about what they make. That’s why every ORCA cooler is designed, engineered, and manufactured in Nashville, Tennessee—where we can oversee every detail of the production process.
Our Founding Principles
When we started ORCA, we set out to solve a simple problem: outdoor enthusiasts deserved coolers that could truly keep up with their adventures. No compromises on quality. No cutting corners. Just exceptional products built by people who understand what it means to rely on gear in challenging conditions.
More than a decade later, those principles still guide everything we do. From selecting premium materials to perfecting our rotomolding process, we’re obsessed with building coolers that exceed expectations and last for decades.
What Drives Us
American Manufacturing
Every ORCA cooler is made in Nashville, Tennessee. We’re proud to support American jobs and maintain the highest manufacturing standards. When you choose ORCA, you’re choosing products built by skilled American workers who take pride in their craft.
Uncompromising Quality
We don’t believe in good enough. Our rotomolded construction process creates seamless, incredibly durable coolers that withstand decades of hard use. We test relentlessly, iterate constantly, and never ship a product we wouldn’t use ourselves.
Built for Adventurers
We design for real-world use by people who actually depend on their gear. Whether you’re a weekend warrior or a professional guide, ORCA coolers deliver reliable performance when it matters most. Our products are tested in the field, not just in labs.
Lifetime Commitment
Our lifetime warranty isn’t marketing—it’s a promise. We stand behind every cooler we make because we build them to last generations. If something goes wrong due to manufacturing defects, we’ll make it right. That’s the ORCA guarantee.
Continuous Innovation
We’re never satisfied with the status quo. Our team constantly refines designs, tests new materials, and listens to customer feedback. Every generation of ORCA products incorporates lessons learned from thousands of adventures in the field.
Customer-First Mindset
Your satisfaction drives everything we do. From responsive customer service to our hassle-free warranty process, we’re here to ensure you have the best possible experience with ORCA products. We’re not happy unless you’re completely satisfied.
Made in Nashville: Our Manufacturing Process
Where American Craftsmanship Meets Modern Engineering
Every ORCA cooler goes through our rigorous manufacturing process at our Nashville facility. We maintain complete control over production, ensuring each cooler meets our exacting standards before it reaches your hands.
Premium Materials
We source only the finest rotomolding-grade polyethylene—the same material used in industrial applications where failure isn’t an option. Our material selection process ensures exceptional durability and long-term performance.
Precision Rotomolding
Our rotomolding process creates seamless, one-piece cooler bodies with consistent wall thickness throughout. This eliminates weak points and produces coolers that can withstand extreme conditions without cracking or failing.
Premium Insulation
We inject pressure-injected commercial-grade foam insulation between walls, creating an impenetrable thermal barrier. This proprietary process delivers the 10-14 day ice retention ORCA is known for.
Quality Components
Every latch, hinge, rope, and seal is selected for durability and performance. We use heavy-duty T-Rex lid latches, commercial-grade rubber seals, and reinforced rope handles built to last decades of hard use.
Rigorous Testing
Before any cooler leaves our facility, it undergoes comprehensive quality control testing. We check seal integrity, latch function, and insulation performance to ensure every unit meets our standards.
Final Inspection
Human eyes and hands inspect each cooler before packaging. Our experienced team catches even minor imperfections, ensuring you receive a flawless product worthy of the ORCA name.
The result? Coolers that deliver exceptional performance for decades, backed by our lifetime warranty and the pride of American manufacturing.
Our Journey
The Beginning
Cliff Walker founded ORCA with a vision to create premium coolers manufactured entirely in the United States. The first ORCA coolers rolled off the production line in Nashville, Tennessee, setting a new standard for American-made outdoor gear.
Expanding the Line
Building on the success of our original cooler sizes, we expanded the product line to include multiple sizes from 20 to 140 quarts. This allowed us to serve everyone from day-trippers to commercial fishing operations.
Color Innovation
ORCA became the first premium cooler brand to offer an extensive color palette. We launched 8+ color options, allowing customers to choose coolers that matched their personal style without sacrificing performance. Explore our full color collection.
Drinkware Collection
We expanded beyond coolers to create a complete lineup of premium insulated drinkware. Our tumblers, bottles, and specialty items brought the same quality and performance expectations to everyday hydration.
Enhanced Manufacturing
We upgraded our Nashville facility with advanced rotomolding equipment, increasing production capacity while maintaining our uncompromising quality standards. This allowed us to serve more customers without sacrificing craftsmanship.
Industry Recognition
ORCA earned widespread recognition as one of America’s premier cooler brands. Our commitment to quality, American manufacturing, and customer satisfaction established us as a trusted name among outdoor enthusiasts nationwide.
Building the Future
We continue innovating and expanding while staying true to our core values. Every ORCA product is still made in Nashville, still backed by our lifetime warranty, and still built to exceed your expectations for decades to come.
ORCA by the Numbers
More than a decade of American manufacturing excellence
The ORCA Team
Behind every ORCA cooler is a team of dedicated professionals who take pride in American manufacturing. From design engineers to production specialists, every team member plays a crucial role in delivering the exceptional quality you expect from ORCA.
Experienced Craftspeople
Our production team brings decades of combined manufacturing experience, ensuring every cooler meets our exacting standards.
Engineering Excellence
Our design team constantly refines and improves ORCA products based on real-world feedback and rigorous testing.
Quality Assurance
Dedicated QA specialists inspect every product before it ships, maintaining the quality that built our reputation.
Customer Support
Our customer service team is passionate about ensuring you have the best possible experience with ORCA products.
Experience the ORCA Difference
Discover why thousands of outdoor enthusiasts trust ORCA for their adventures. From weekend camping trips to professional expeditions, our coolers deliver exceptional performance backed by American craftsmanship.